Overland Pioneer build a mattress bifod style

Close-up of RoamRest Ultimate fabric combination

Ultimate Winchester gray water-resistant mattress fabric with water droplets

Close-up of a mattress corner showing layered foam padding: a gray textured top surface, a pale green top layer, a lavender middle layer with faint blue flecks, and a white bottom layer, set against a white background.

RoamRest

Custom Overland Mattress – The Pioneer

Name: Custom Overland Mattress – The Pioneer
Brand: RoamRest
Price: 485.00 USD
Availability: InStock

Create a mattress that fits your space with the Overland Pioneer Mattress Builder.

Built for camper vans, SUVs, rooftop tents, and custom sleeping platforms, the RoamRest Overland Pioneer Mattress Builder lets you create a mattress tailored to your space. Choose your exact dimensions, thickness, and comfort level, along with a flat, bi-fold, or tri-fold design and optional notched, rounded, or angled corners.

The Pioneer combines multi-layer performance foam with a soft polyester sleeping surface for lasting comfort on the road. Water- and abrasion-resistant sides and bottom add durability, while Soft, Medium-Firm, and Firm comfort options let you find the right balance of cushioning and support for your adventures.

Custom Sizes • Multiple Comfort Options • Folding Designs

Custom Order Policy: Custom mattresses are made to order and cannot be returned or exchanged. Please review all dimensions, comfort levels, and customization options carefully before placing your order.

After you place your order, our team will email you a drawing of your custom mattress for approval before production begins.

Need help? Contact our Sales Department for assistance.

Build Your Overland Pioneer Mattress

Enter the total finished width and length of your mattress, then choose the thickness, folds and corner modifications. For a Bi-Fold, each panel will be 50% of the selected dimension. For a Tri-Fold, each panel will be approximately one-third. Folded sections are detachable.

Please verify every measurement before ordering.
Need help? call +1 800 448 6163 and speak with one of our mattress specialists.

1. Mattress size

Width in. Length in. Thickness

Allowed size: Width 30–79" and Length 70–99". Measurements must be entered in 0.5-inch increments.

The base mattress price includes up to 4.0 inches of thickness. Each additional inch adds .

Enter the total finished mattress size. For a Bi-Fold, each panel will be 50% of the selected dimension. For a Tri-Fold, each panel will be approximately one-third of the selected dimension. Folded sections are detachable.

Included mattress cover

Soft Polyester & Water-Resistant Cover

2. Choose your comfort level

Soft Three foam layers create a plush, cushioned feel with gentle support underneath.
Med/Firm

Med/Firm Four foam layers combine contouring gel memory foam with balanced cushioning and support. Firm

Firm Three foam layers combine comfortable cushioning with firmer support and added stability.

3. Add a fold

Fold option

Any folding configuration adds .

4. Customize corners

Choose a shape only for corners that need modification. Each notched or angled corner adds . Each rounded corner adds . Charges stack for every modified corner.

Top Left

Corner shape

Top Right

Corner shape

Bottom Left

Corner shape

Bottom Right

Corner shape

5. Additional information Notes or special instructions

Mattress preview

Drawing is a visual guide and is not a production template.

Mattress summary

Estimated total

Your configured mattress will be added as one cart item at the complete price shown above.

I have read and understand the Custom Order Policy.

Custom Overland Mattress – The Pioneer

Product Specifications

Everything you need to create a mattress that fits your unique sleeping space, from custom dimensions and folding options to materials, foam construction, and comfort.

Available Sizes

Made to your measurements with flexible options for a personalized fit.

Width: Customizable from 30" to 79"
Length: Customizable from 70" to 99"
Thickness: Multiple options available through the mattress builder
Folding Options: Flat, bi-fold across the width, or bi-fold across the length
Corner Modifications: Standard square, rounded, angled, or notched corners
Custom Fit: Built to your selected dimensions and specifications
Drawing Approval: A custom mattress drawing is emailed for your review and approval before production begins

Features

Custom-built comfort designed to fit your unique sleeping space.

Customizable width and length allow you to create a mattress tailored to your vehicle or sleeping platform
Multiple thickness options let you choose the mattress height that works best for your setup
Flat or bi-fold designs offer flexibility for different sleeping spaces and configurations
Custom corner shapes and notches accommodate wheel wells, cabinetry, and other obstacles
Multi-layer performance foam provides cushioning and dependable support for a comfortable night's sleep
Comfort level options let you choose the feel that works best for you
Removable zippered cover makes routine cleaning and care easier
Durable travel-ready materials help protect the mattress from fluid, abrasion, and everyday wear
Low-slip bottom fabric helps keep the mattress securely positioned on your sleeping platform
Each custom mattress includes a drawing for your approval before production begins

Foam Specifications

Our advanced multi-layer foam construction combines cushioning, pressure relief, and support for a comfortable night's sleep. Choose Soft for plush comfort, Medium-Firm for balanced support and pressure relief, or Firm for a sturdier, more supportive feel. All three options are available in 4" and 5" thicknesses.

Soft – Plush Comfort

Plush cushioning with gentle support for a softer sleep surface.
Three-layer polyurethane foam construction:

Plush Cushioning Top Foam – creates a gentle, softer, more comfortable feel
Soft Comfort Foam – balances cushioning and support for all-night comfort
Supportive Foam Base – creates a stable foundation for lasting support and durability

Medium-Firm – Balanced Comfort & Pressure Relief

Contouring comfort with balanced cushioning and support.
Four-layer polyurethane foam construction:

Plush Cushioning Top Foam – creates a gentle, softer, more comfortable feel
Gel Memory Foam – contours to the body to help relieve pressure points
Medium Comfort Foam – adds responsive cushioning for enhanced comfort
Supportive Foam Base – creates a stable foundation for lasting support and durability

Firm – Supportive Comfort

Firm, stable support with a comfortable cushioned sleep surface.
Three-layer foam construction:

Medium Comfort Foam – Balances cushioning and support for all-night comfort
Firm Support Foam – Provides a firmer feel with balanced comfort and support
Firm Supportive Foam Base – Creates a stable foundation for lasting support and durability

CertiPUR-US® Certified Foam

All foam used is CertiPUR-US® certified and meets standards for content, emissions and durability.

Made without ozone depleters
Made without PBDEs, TDCPP or TCEP (“Tris”) flame retardants
Made without mercury, lead and other heavy metals
Made without formaldehyde
Made without phthalates regulated by the Consumer Product Safety Commission
Low VOC (Volatile Organic Compound) emissions for indoor air quality (less than 0.5 parts per million)

Fabric Specifications

Comfortable on top, durable all around.

Soft polyester top fabric creates a comfortable sleep surface for everyday use
Fluid- and abrasion-resistant construction helps protect the cover from spills, scuffs, and travel wear
Low-slip side and bottom fabric helps keep the mattress securely positioned on the bed platform
Zippered removable cover makes routine cleaning easier
Easy-care materials can be cleaned with mild soap and water, then air dry

Custom Overland Mattress – The Pioneer

Built Around Your Adventure

Built to fit your exact sleeping space.

Every Pioneer mattress is made to your custom dimensions, giving you the freedom to create a comfortable sleeping surface that fits your unique overland setup. Choose your length, width, thickness, and comfort level to build a mattress designed around your needs.

Customized for the way you travel.

Choose a flat, bi-fold, or tri-fold design to fit your space and make storage easier. Customize the corners with standard square, notched, angled, or rounded cuts to accommodate wheel wells, interior features, and tight spaces. With so many options, your Pioneer mattress is truly built for your adventure.

Custom Overland Mattress – The Pioneer

Advanced Foam Technology

Layered for Comfort, Built for Adventure

The Pioneer's multi-layer foam construction combines cushioning, pressure relief, and support for a comfortable night's sleep, even after long days on the trail. Each layer works together to provide lasting comfort and stability across a variety of overland sleeping setups.

Choose Soft for a plush, cushioned feel, Medium-Firm for contouring pressure relief, or Firm for a sturdier, more supportive sleep surface.

Soft Mattress Core

Best for sleepers who prefer more cushion and a plusher feel.

The Soft construction gives you more initial give at the sleep surface while supportive foam underneath helps maintain stability.

Choose Soft if you prefer:

A plusher, more cushioned sleep surface
More give when you first lie down
Softer comfort with support underneath

Medium-Firm Mattress Core

Best for sleepers who want balanced support with added pressure relief.

The Medium-Firm construction combines a dedicated gel memory foam layer that contours to the body and helps relieve pressure points, while supportive layers underneath create a firmer, more stable feel.

Choose Medium-Firm if you prefer:

A more supportive, balanced feel
Contouring gel memory foam
Added pressure relief without an overly soft sleep surface

Firm Mattress Core

Best for sleepers who prefer maximum support and a firmer, more stable sleeping surface.

The Firm construction features high-density supportive foam designed to provide a consistently firm feel with minimal sink. Its durable construction helps maintain stability and even support throughout the night, making it ideal for sleepers who prefer a solid, supportive foundation.

Choose Firm if you prefer:

A firmer, more supportive sleeping surface
Minimal sink with consistent, even support
A stable feel without excessive cushioning

Custom Overland Mattress – The Pioneer

Durable Fabric

Designed for comfort, durability, and everyday use.

A soft polyester sleep surface provides everyday comfort, while fluid- and abrasion-resistant materials help protect the cover from spills, scuffs, and travel wear. The low-slip side and bottom fabric helps keep the mattress securely positioned, and the removable zippered cover can be cleaned with mild soap and water or machine washed on a delicate cycle.

Helpful Information

Shipping & Lead Time

All RoamRest products are made to order and not pre-stocked.

Orders begin processing the following business day (Monday–Friday) and typically ship in approximately 2-3 weeks.

Care & Cleaning

Keep your mattress fresh with routine rotating and spot cleaning. Follow our easy-care guidelines by removing covers and clean with mild soap and water then air-dry for best results.

5 Easy Cleaning Steps:

Step 1 - Remove Fluids

First, remove any sheets or covers to reveal soiled surfaces (if soiled area has dried, then pre-wet with clean lukewarm water and gently scrub with soft-bristled brush or non-abrasive scrubbing pad). Second, soak up liquids with non-abrasive cloth or paper towels and wipe clear all fluids from effected areas.
NOTE: Be sure to check all surfaces (top, sides and bottom) for fluids to ensure an effective cleaning and disinfecting result.

Step 2 - Prepare Cleaning Solution & Containers

Create mixture of mild soap and lukewarm water in one bucket or container (mixture of 1 to 2 drops soap concentrate to 1-quart lukewarm water) and fill a second bucket or container with clean water.

NOTE: RoamRest recommends use of mild liquid soap for safe and effective results.

Step 3 - Clean Surfaces

Wipe surfaces down thoroughly with non-abrasive cloth soaked in cleaning solution.

NOTE: Be sure to check all surfaces (top, sides and bottom) for fluids to ensure an effective cleaning and disinfecting result.

Step 4 - Rinse & Wipe Dry

First, soak a new non-abrasive cloth in clean water and wipe down surfaces to remove residual cleaning solution. Second, use dry clean non-abrasive cloth to wipe away residual water and any remaining cleaning solution.

Step 5 - Air Dry

Lastly, let covers air dry completely before replacing foam.

Made in USA

Made to order
Handmade in Clackamas, Oregon
RoamRest is a trademark of North America Mattress Corp.

Warranty

All RoamRest-manufactured products include a 12-month limited warranty covering defects in materials and workmanship, including foam, covers, stitching, and zippers.
Custom mattresses are also covered against manufacturing defects. Comfort preferences and customer-provided measurement errors are not covered.
All mattresses must be removed from their packaging and allowed to decompress within 14 days of delivery to maintain warranty coverage.
For complete coverage details, exclusions, and claim instructions, view our 12-Month Limited Warranty.

Unboxing Instructions

Follow these 5 easy steps to unbox and set up your new mattress.

All RoamRest products are made to order and not pre-stocked.

Orders begin processing the following business day (Monday–Friday) and typically ship in approximately 2-3 weeks.

Secure Payments

Shop confidently with secure checkout
and convenient payment options.

Free Shipping

Enjoy free standard shipping on all orders
delivered within the lower 48 states.

Customer Service

Our team is here to help with product questions, comfort options, sizing, and custom orders.